INJECTION
MOLDING
Precision Polymers Inc. specializes in delivering precision-driven injection molding services, encompassing tight tolerance molding and meticulous color matching capabilities.
Our cutting-edge equipment not only ensures adherence to stringent visual and dimensional tolerances but also enables the creation of products that uphold critical intricacies and complex geometries.
Tight Tolerance Expertise
As the landscape of plastic injection molding technology continues to evolve, the demand for tighter part tolerances escalates. Numerous factors influence these tolerances, including part size, complexity, material selection, as well as tooling and process conditions. Therefore, selecting an appropriate design is paramount for products necessitating tight tolerances. At Precision Polymers Inc., our adept team ensures that your component features the requisite design and materials to meet your application-specific demands while adhering to stringent tolerances, thus guaranteeing tool safety.
Expert Color Matching
Precision Polymers Inc. boasts an extensive repertoire of custom colors meticulously tailored to meet diverse specifications. The selection of an appropriate color is a critical facet of the injection molding process, influenced by factors such as safety requirements, branding imperatives, and aesthetic considerations. Accurate color selection serves to differentiate your product from competitors or align it seamlessly with existing product lines or model color codes. Our proficiency in color matching ensures that your product embodies the desired visual appeal, bolstering brand identity and market competitiveness.
ASSEMBLY
Some examples of our product assembly services encompass:
- Automotive
- Electronic
- Home Safety
- Small Appliance
In certain instances, injection molding plastics serve as Integral components within larger assemblies. For such projects, an assembly service becomes imperative to integrate these parts into a cohesive final product. Often, injection molding components necessitate additional elements or hardware for achieving the desired end result.
Fortunately, our extensive expertise spans various assembly processes, enabling us to ensure swift project completion. Leveraging our state-of-the-art machinery and advanced techniques within our in-house facility, our proficient staff adeptly assembles the requisite parts.
TOOL AND
MOLD BUILDING
Precision Polymers Inc. specializes in providing top-notch injection mold tooling tailored to industries dependent on injection molding for crafting premium parts and components.
With a broad spectrum of capabilities at our disposal, we excel in crafting plastic injection mold tooling precisely aligned with your unique specifications and exacting requirements.
Choosing the right tooling for custom injection molding is crucial as it directly impacts the longevity and performance of the tooling. Typically, materials like steel, aluminum, or alloys are utilized in manufacturing injection mold tooling. However, more intricate tooling may incorporate internal components such as pins, alignment devices, and lifters.
Before selecting the injection material, it’s essential to ensure compatibility with the molding material and components to maintain dimensional tolerances and ensure durability.
Considering these factors, determining the suitable tooling material depends on the internal components and injection material required for the project. Understanding the tooling application is crucial for a successful manufacturing process.
The quality of a plastic molded piece, whether intricate or straightforward, hinges greatly on the injection tooling. Specifically, the design of the tooling is paramount for achieving successful outcomes. Scientific molding further enhances quality by ensuring that parts meet stringent tolerances and maintain replicable dimensions.
AUTOMATION
Precision Polymers Inc. has significantly enhanced operational efficiencies and reduced costs associated with plastic injection molded products by integrating advanced automation solutions.
The utilization of AIR programmable robots using degating stations has enabled us to eliminate labor-intensive handwork for tab-gated parts.
Furthermore, Precision Polymers Inc. has implemented numerous automated assembly workstations, integrating feeder bowls, camera systems, and other cutting-edge technologies to streamline the assembly process.
Additionally, automated inspections are conducted using state-of-the-art color measurement cameras built directly into automated assembly machines.
TOOL
MAINTENANCE
Precision Polymers Inc. offers comprehensive mold tool repair and maintenance services to ensure the continued efficiency and longevity of your tools.
Maintenance
Proactive maintenance is essential to mitigate the need for costly repairs. Establishing regular cycle maintenance schedules is recommended to inspect, clean, and maintain mold tools after a designated amount of usage. Different tools may have varying maintenance requirements, necessitating the establishment of tailored schedules.
Repair
Despite diligent maintenance, mold tools may require occasional repairs. If products fail to meet quality standards or specifications, repairs may be necessary. Our dedicated team is equipped to address such needs promptly.
QUALITY
We hold ISO 9001:2015 certification, underscoring our commitment to stringent quality control measures. These systems guarantee the timely and budget-conscious execution of your projects.
Our comprehensive quality assurance protocols encompass dimensional checks, computer monitoring, and verification of all parts, complemented by rigorous quality associate procedures.